When Penny Pinching Backfires | The Pipers Row Lift Slab Concrete Car Park Collapse
255 segments
Car parks are a blight on the landscape
of a town center. Their empty concrete
automotive housing efforts always make
me think of the massive space waste they
create. However, as a person who has a
car, I'm very much aware that they are a
necessary evil in order to avoid some of
the more awkward to reach places by
public transport. If it weren't for car
parks, I would never get to enjoy such
magical places as the aisle of Shepy
Strude and the beautiful Red Hill. One
such place that I haven't been to, but
it's often slated as one of the most
beautiful English towns is Wolverampton,
but I joke. Regardless, today's video is
about a subject that is a rather staple
on this channel. This is of a structure
deciding being in one piece was all
rather too much bother and promptly
unassembling itself in a catastrophic
fashion. Today's video is about the
Piper Row car park collapse. My name is
John and welcome to Plainly Difficult.
This video wouldn't have been possible
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links will be in the pin comment below.
Piper's Row. So, our story starts back
in the 1960s with the construction of a
new car park in the sunny and up market
city of Hampton. The city's history is a
long one, dating back to pre985
AD. Of course, cars weren't much of a
thing back in old ei time. So, we're
really going to be focusing more on the
1960s. So, this new car park was to be
built using a kind of controversial
method of construction, the lift slab
technique. This method is beneficial for
speed and cost in building buildings. It
allows for concrete to be manufactured
before installation. It was originally
developed in America, but became very
popular in the UK during the let's make
everything in a town center out of
concrete era, aka the 1960s. Hence why
many English towns look so bleak in the
center. Just look at the beautiful
architecture of Cudden. So the method of
building runs as follows. First,
builders construct foundational blocks
with sockets for pre-cast columns to be
installed.
Then the columns are installed with
wedge seings at each level that the
floors will be installed upon. Next, the
large sections of the reinforced
concrete floor slabs are cast at ground
level, one on top of each other. Bond
breakers are used in between each slab
for separation during the lift. Once all
the floors are ready and the concrete is
set, the slabs are lifted up the columns
via hydraulic jacks to level of the
seings and setting them on the four
wedges. Once at the correct height and
seating builders then infill with mortar
between the shear head and the column to
create a moment connection between the
column and slab. Then casting is done on
the infill sections between the large
sections of floor slabs to join up the
whole structure. It's ideal for building
things like car parks as it's quick and
cheap. And you know, if it's a car park,
it doesn't really need to be
particularly pretty if you're just going
to be parking your old Fort Contina for
the day of retail delights that
Wolverampton offers. The car park
lifting began during May and June 1965,
opening up to the public sometime later
on in the same year, adding 400 spaces
of car parking magic to the city. Now,
the car park would be a useful structure
for some 25 or so years until the late
1980s when repair works would be needed
with deterioration to the concrete at
the bottom of the ramp requiring a
substantial repair in 1987.
Multiple reports would come in to the
car park's owner, NCP, of general
deterioration of the car park, which
would be patched up and repaired over
the years. Leaking was a common issue
with the car park. NCP decided to bite
the bullet in 1996 and commissioned car
deck maintenance to stop leakage, patch
up some areas on the top floor and
rewaterproof the structure. And around
the same time, Harris and
Southerntherland structural engineers
inspected the structure. However, no
deep investigation of any deterioration,
assessment of the structural effects of
any deterioration or repair or
specification for a structural repair
was undertaken. Some parts of concrete
were found to be crumbling, exposing
reinforcement bars within the concrete.
The deterioration wasn't cross
referenced with design drawings. Some
parts were repaired, but others were
just left to crumble away. In January
1997,
the top deck slab was checked by CDM
again due to further leakage. During
this time, a large crack adjacent to one
of the columns was found and deemed
serious. In February of 1997, propping
around the column was considered and
planned to be installed, but was not
started. Instead, the area was coned off
as well as the floor below. The building
was not in a great condition, but oh
well. It's not like anything bad would
happen. The disaster. Ah, yeah. I knew
this would be the next section of the
video. It is the early hours of the 20th
of March, 1997, and all is quiet across
the city. Maybe apart from the odd fox
scream and the occasional taxi trenling
around. It is a cool night with the air
temperature of around 10° C.
The Pipers Row car park is pretty much
empty with the top two levels having
been cordoned off.
which resulted in no people or cars
being in the top levels at all. The
relative quiet of the early hours would
be destroyed by at roughly 20 minutes
past 3 in the morning, a catastrophic
and sudden collapse of the top floor of
the car park. The floor crashed into the
lower concrete slab
roughly 15 by 15 m in size. This slab
weighed around 120 tons. Upon crashing
down into the fall below, a progressive
collapse ensued. Some of the columns
also tipped over during the collapse.
Due to the time of day, luckily, no one
was inside the car park, and thankfully,
no one was injured or killed in the
collapse, which means it's time to smash
that button. Anyh who, the car park was
completely and absolutely ruined
requiring a total demolition which would
cause traffic nightmares for the city
which interestingly was already in the
throws of traffic disruption due to the
West Midlands Metro being built. A new
car park would eventually be built on
the site and cars would once again be
able to have a little rest as their
owners went to Wolfs or something for
shopping. But what was the cause? Well,
NCP would dig into this and also call in
the big boys. And in our case today, it
is long-term friends of the channel, the
health and safety executive.
The investigation
investigators from the HSSE arrived on
site on the 25th of March and
immediately set to work taking
photographs and samples of the wreckage.
Access to the third floor slab was not
allowed as it was uncertain if it too
would collapse under the weight of the
two slabs crashed into it. Instead, a
hoist was employed to access for imaging
the upper levels. A quite large section
was seen to have fractured and
collapsed, revealing reinforcement bars
and crumbled concrete. Samples of the
concrete was taken off site and stored
at Birmingham for further laboratory
testing. This in addition to the site
inspections pointed towards the failure
point. Let's have a look at this photo.
Can you see something concerning here?
Well, the column here looks pretty much
intact with a section of floor slab
still attached to it, but the
surrounding sections have unattached
themselves. This is called a punching
shear failure where a concentrated
section of the structure, in our case
the column, has quite literally punched
through the slab. The sections that have
remained attached to the column was
repaired areas from the year before. The
old worn out concrete had just separated
from the fresh repair works. Imagine it
like a pencil trying to support a piece
of paper. With enough force, the pencil
would just spear itself through the
paper. And this is what happened in our
building here. It was found to not have
the best puncturing sheer reinforcement
with what little it did have being
positioned incorrectly, making them
relatively ineffective.
It was found that moisture had made its
way into the structure via poor and
degrading waterproofing materials, which
had allowed frost damage on some of the
less well-built parts of the building.
The quality of the concrete was
criticized as it had deteriorated but
not the method of construction as noted
in the HSSE report. Deterioration of the
concrete over and around the column slab
zone led to the failure of the concrete
slab. The mechanical column slab
connection unique to the lift slab
method of construction did not fail. It
would seem the building was a mixture of
poorly used concrete and poor building
maintenance. If you've ever been inside
an NCP car park, you may understand.
Now, I know not all are like this, but
at least some of the ones I've been to
are rather groy and have not been the
best maintained.
It would seem the building was a mixture
of poorly used concrete and poor
building maintenance,
failing after years of basic neglect.
But at least no one died. And that's my
video on the Piper Road car park
collapse. It's going to be one on my
scale. And this what I've got for my
root cause and assist card. Do you
agree? Let me know in the comments
below. This is plentiful production. All
videos on the channel creative comuation
share like licensed pliff videos are
produced by me John in a currently quite
moderate corner of southern UK. And all
I have to say is thank you very much for
watching and Mr. Music play us out
please.
Ask follow-up questions or revisit key timestamps.
The video examines the structural collapse of the Piper's Row car park in Wolverhampton, which occurred in the early hours of March 20, 1997. Constructed in the 1960s using the 'lift slab' method, the building suffered from long-term neglect and deterioration, despite repeated surface-level repairs. An investigation by the Health and Safety Executive (HSE) concluded that a 'punching shear failure' was the cause, where the supporting columns essentially pierced through the weakened concrete slabs. Fortunately, because the upper levels were already cordoned off due to known issues, no injuries or deaths occurred in the incident.
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