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When Penny Pinching Backfires | The Pipers Row Lift Slab Concrete Car Park Collapse

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When Penny Pinching Backfires | The Pipers Row Lift Slab Concrete Car Park Collapse

Transcript

255 segments

0:00

Car parks are a blight on the landscape

0:03

of a town center. Their empty concrete

0:06

automotive housing efforts always make

0:08

me think of the massive space waste they

0:12

create. However, as a person who has a

0:15

car, I'm very much aware that they are a

0:18

necessary evil in order to avoid some of

0:21

the more awkward to reach places by

0:23

public transport. If it weren't for car

0:25

parks, I would never get to enjoy such

0:29

magical places as the aisle of Shepy

0:31

Strude and the beautiful Red Hill. One

0:35

such place that I haven't been to, but

0:37

it's often slated as one of the most

0:39

beautiful English towns is Wolverampton,

0:43

but I joke. Regardless, today's video is

0:45

about a subject that is a rather staple

0:47

on this channel. This is of a structure

0:50

deciding being in one piece was all

0:53

rather too much bother and promptly

0:55

unassembling itself in a catastrophic

0:58

fashion. Today's video is about the

1:00

Piper Row car park collapse. My name is

1:02

John and welcome to Plainly Difficult.

1:04

This video wouldn't have been possible

1:05

if it wasn't for my YouTube patron and

1:07

Kofi members if you want daily access to

1:09

the channel's videos when you can from

1:10

just £1 per month. And as always, the

1:12

links will be in the pin comment below.

1:22

Piper's Row. So, our story starts back

1:25

in the 1960s with the construction of a

1:28

new car park in the sunny and up market

1:31

city of Hampton. The city's history is a

1:35

long one, dating back to pre985

1:39

AD. Of course, cars weren't much of a

1:41

thing back in old ei time. So, we're

1:45

really going to be focusing more on the

1:46

1960s. So, this new car park was to be

1:49

built using a kind of controversial

1:51

method of construction, the lift slab

1:54

technique. This method is beneficial for

1:56

speed and cost in building buildings. It

1:59

allows for concrete to be manufactured

2:01

before installation. It was originally

2:03

developed in America, but became very

2:05

popular in the UK during the let's make

2:08

everything in a town center out of

2:10

concrete era, aka the 1960s. Hence why

2:14

many English towns look so bleak in the

2:16

center. Just look at the beautiful

2:19

architecture of Cudden. So the method of

2:23

building runs as follows. First,

2:24

builders construct foundational blocks

2:27

with sockets for pre-cast columns to be

2:29

installed.

2:30

Then the columns are installed with

2:32

wedge seings at each level that the

2:35

floors will be installed upon. Next, the

2:37

large sections of the reinforced

2:38

concrete floor slabs are cast at ground

2:40

level, one on top of each other. Bond

2:43

breakers are used in between each slab

2:46

for separation during the lift. Once all

2:48

the floors are ready and the concrete is

2:50

set, the slabs are lifted up the columns

2:53

via hydraulic jacks to level of the

2:55

seings and setting them on the four

2:57

wedges. Once at the correct height and

2:59

seating builders then infill with mortar

3:02

between the shear head and the column to

3:04

create a moment connection between the

3:07

column and slab. Then casting is done on

3:11

the infill sections between the large

3:12

sections of floor slabs to join up the

3:15

whole structure. It's ideal for building

3:17

things like car parks as it's quick and

3:20

cheap. And you know, if it's a car park,

3:22

it doesn't really need to be

3:23

particularly pretty if you're just going

3:25

to be parking your old Fort Contina for

3:27

the day of retail delights that

3:30

Wolverampton offers. The car park

3:32

lifting began during May and June 1965,

3:36

opening up to the public sometime later

3:37

on in the same year, adding 400 spaces

3:40

of car parking magic to the city. Now,

3:43

the car park would be a useful structure

3:46

for some 25 or so years until the late

3:49

1980s when repair works would be needed

3:51

with deterioration to the concrete at

3:53

the bottom of the ramp requiring a

3:55

substantial repair in 1987.

3:57

Multiple reports would come in to the

3:59

car park's owner, NCP, of general

4:02

deterioration of the car park, which

4:04

would be patched up and repaired over

4:05

the years. Leaking was a common issue

4:08

with the car park. NCP decided to bite

4:12

the bullet in 1996 and commissioned car

4:15

deck maintenance to stop leakage, patch

4:19

up some areas on the top floor and

4:21

rewaterproof the structure. And around

4:24

the same time, Harris and

4:25

Southerntherland structural engineers

4:26

inspected the structure. However, no

4:29

deep investigation of any deterioration,

4:31

assessment of the structural effects of

4:33

any deterioration or repair or

4:36

specification for a structural repair

4:38

was undertaken. Some parts of concrete

4:40

were found to be crumbling, exposing

4:43

reinforcement bars within the concrete.

4:45

The deterioration wasn't cross

4:47

referenced with design drawings. Some

4:49

parts were repaired, but others were

4:51

just left to crumble away. In January

4:53

1997,

4:55

the top deck slab was checked by CDM

4:59

again due to further leakage. During

5:02

this time, a large crack adjacent to one

5:04

of the columns was found and deemed

5:06

serious. In February of 1997, propping

5:09

around the column was considered and

5:10

planned to be installed, but was not

5:13

started. Instead, the area was coned off

5:16

as well as the floor below. The building

5:18

was not in a great condition, but oh

5:21

well. It's not like anything bad would

5:22

happen. The disaster. Ah, yeah. I knew

5:26

this would be the next section of the

5:27

video. It is the early hours of the 20th

5:29

of March, 1997, and all is quiet across

5:32

the city. Maybe apart from the odd fox

5:34

scream and the occasional taxi trenling

5:37

around. It is a cool night with the air

5:40

temperature of around 10° C.

5:44

The Pipers Row car park is pretty much

5:47

empty with the top two levels having

5:49

been cordoned off.

5:51

which resulted in no people or cars

5:54

being in the top levels at all. The

5:56

relative quiet of the early hours would

5:59

be destroyed by at roughly 20 minutes

6:02

past 3 in the morning, a catastrophic

6:04

and sudden collapse of the top floor of

6:07

the car park. The floor crashed into the

6:10

lower concrete slab

6:14

roughly 15 by 15 m in size. This slab

6:19

weighed around 120 tons. Upon crashing

6:22

down into the fall below, a progressive

6:24

collapse ensued. Some of the columns

6:27

also tipped over during the collapse.

6:30

Due to the time of day, luckily, no one

6:32

was inside the car park, and thankfully,

6:34

no one was injured or killed in the

6:36

collapse, which means it's time to smash

6:38

that button. Anyh who, the car park was

6:41

completely and absolutely ruined

6:44

requiring a total demolition which would

6:46

cause traffic nightmares for the city

6:48

which interestingly was already in the

6:51

throws of traffic disruption due to the

6:55

West Midlands Metro being built. A new

6:57

car park would eventually be built on

6:59

the site and cars would once again be

7:01

able to have a little rest as their

7:03

owners went to Wolfs or something for

7:05

shopping. But what was the cause? Well,

7:08

NCP would dig into this and also call in

7:11

the big boys. And in our case today, it

7:14

is long-term friends of the channel, the

7:16

health and safety executive.

7:20

The investigation

7:22

investigators from the HSSE arrived on

7:24

site on the 25th of March and

7:26

immediately set to work taking

7:28

photographs and samples of the wreckage.

7:31

Access to the third floor slab was not

7:33

allowed as it was uncertain if it too

7:36

would collapse under the weight of the

7:37

two slabs crashed into it. Instead, a

7:40

hoist was employed to access for imaging

7:42

the upper levels. A quite large section

7:46

was seen to have fractured and

7:47

collapsed, revealing reinforcement bars

7:50

and crumbled concrete. Samples of the

7:53

concrete was taken off site and stored

7:55

at Birmingham for further laboratory

7:57

testing. This in addition to the site

7:59

inspections pointed towards the failure

8:02

point. Let's have a look at this photo.

8:05

Can you see something concerning here?

8:07

Well, the column here looks pretty much

8:09

intact with a section of floor slab

8:12

still attached to it, but the

8:14

surrounding sections have unattached

8:17

themselves. This is called a punching

8:19

shear failure where a concentrated

8:23

section of the structure, in our case

8:25

the column, has quite literally punched

8:27

through the slab. The sections that have

8:29

remained attached to the column was

8:32

repaired areas from the year before. The

8:35

old worn out concrete had just separated

8:38

from the fresh repair works. Imagine it

8:41

like a pencil trying to support a piece

8:42

of paper. With enough force, the pencil

8:45

would just spear itself through the

8:46

paper. And this is what happened in our

8:48

building here. It was found to not have

8:50

the best puncturing sheer reinforcement

8:53

with what little it did have being

8:55

positioned incorrectly, making them

8:57

relatively ineffective.

9:00

It was found that moisture had made its

9:02

way into the structure via poor and

9:04

degrading waterproofing materials, which

9:07

had allowed frost damage on some of the

9:10

less well-built parts of the building.

9:12

The quality of the concrete was

9:13

criticized as it had deteriorated but

9:16

not the method of construction as noted

9:18

in the HSSE report. Deterioration of the

9:21

concrete over and around the column slab

9:24

zone led to the failure of the concrete

9:26

slab. The mechanical column slab

9:29

connection unique to the lift slab

9:30

method of construction did not fail. It

9:34

would seem the building was a mixture of

9:35

poorly used concrete and poor building

9:38

maintenance. If you've ever been inside

9:40

an NCP car park, you may understand.

9:43

Now, I know not all are like this, but

9:46

at least some of the ones I've been to

9:48

are rather groy and have not been the

9:50

best maintained.

9:52

It would seem the building was a mixture

9:54

of poorly used concrete and poor

9:56

building maintenance,

9:58

failing after years of basic neglect.

10:02

But at least no one died. And that's my

10:05

video on the Piper Road car park

10:06

collapse. It's going to be one on my

10:08

scale. And this what I've got for my

10:09

root cause and assist card. Do you

10:10

agree? Let me know in the comments

10:12

below. This is plentiful production. All

10:14

videos on the channel creative comuation

10:16

share like licensed pliff videos are

10:19

produced by me John in a currently quite

10:21

moderate corner of southern UK. And all

10:23

I have to say is thank you very much for

10:24

watching and Mr. Music play us out

10:26

please.

Interactive Summary

The video examines the structural collapse of the Piper's Row car park in Wolverhampton, which occurred in the early hours of March 20, 1997. Constructed in the 1960s using the 'lift slab' method, the building suffered from long-term neglect and deterioration, despite repeated surface-level repairs. An investigation by the Health and Safety Executive (HSE) concluded that a 'punching shear failure' was the cause, where the supporting columns essentially pierced through the weakened concrete slabs. Fortunately, because the upper levels were already cordoned off due to known issues, no injuries or deaths occurred in the incident.

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