No Fire Controls and Left To Burn: The Apex North Carolina Chemical Disaster 2006
288 segments
The day this photograph was taken was a
very bad day in North Carolina history.
It doesn't need much explanation as to
why. Massive plumes of smoke
and fire are a pretty good thing for
illustrating this. What we're looking at
here is a chemical plant unexpectedly
self-not
and being on fire.
The year is 2006
and the area is a small town of Apex and
this fire will affect thousands of
people.
Ironically, the company responsible for
the disaster is called the Environmental
Quality Company.
The Godhead does really love a bit of
comical irony in his disasters.
Up to 17,000 people were asked to
evacuate the immediate area to our
disaster, leaving it one of the biggest
cases of such an incident in the state
of North Carolina. In our short
documentary today, we're looking at the
Apex disaster. My name is John and
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Anyway, let's get on with the video.
The town of Apex.
So, this is Apex in North Carolina. It's
a modest town of some 30,000 residents
with a history that goes way back to
1873.
But for today, that's a little bit too
far back in history.
It's a fast-growing town in population
being not too far away from the state
capital of Raleigh.
Much like many towns
and you may know from playing SimCity,
it is divided up into residential,
commercial, and industrial areas.
This part of the town, the one in our
disaster, opened up around 1988 and was
home to a few industrial operations, one
of which was under a company called
Enviro Chem based over a 175
by 100 ft site. Now, depending on the
report, the company either started in
1988 or 1992. But for our story, that's
a bit irrelevant as we're going to fast
forward very quickly 10 years to Enviro
Chem being bought out by this company,
the Environmental Quality Company.
The company in the early 2000s were a
pretty large operation. They dealt with
hazardous waste storage, treating and
processing over 10 sites scattered
across the United States. The site at
Apex was made up of a two-story building
with offices, employee changing rooms, a
chemical laboratory, and non-hazardous
waste processing area, and a one-story
building for the hazardous waste
handling.
It didn't fully process the waste at the
Apex site. Instead, it repackaged it for
transport and proper disposal at another
site.
The waste storage building was pretty
simple in construction with unprotected
steel walls with a steel pitched roof
and did not, vice city in our story,
have a sprinkler system. The building
had six bays with 3-ft wide by 6-in high
curbs to separate five different storage
areas with a truck parking bay as well.
Over the bays is an elevated walkway.
The site normally operated Monday
through to Friday from 7:00 a.m. to 4:00
p.m. with a staff complement of around
15
with another 12 people used
as contractors.
The types of materials stored on site
included acids, caustics, lab wastes,
and oxidizers, all of which could catch
fire in the right circumstances, which
obviously EQ wanted to prevent from
happening.
But, as our next section of the video
will discover,
and just like my want for not having a
rusty car bonnet, a want doesn't really
equate to reality.
Oh, and I do actually have a new bonnet
for my car, but I'm just too lazy to fit
it, much to my wife's ongoing
disappointment.
The disaster. It is the evening of the
5th of October, 2006, and the EQ site is
all quiet.
At 9:38 p.m., a passerby driving in
their car along the road near the
facility saw a haze and smelled a strong
chlorine-like smell emanating from the
site. They called 911 to report their
concerns.
The Apex 911 call center dispatched
emergency responders to the area to
investigate. Two fire engines were sent.
This was a normal procedure for such a
call.
The first engine arrived 4 minutes later
at 9:42 p.m. They reported a large vapor
cloud
emanating from the site and requested a
second alarm assignment. The first crews
went to begin an initial reconnaissance
of the area to try and find the source
of the cloud.
Initial searches couldn't find a source,
instead observing smoke emanating from
the storage building and being blown off
site by gentle breeze.
Eventually, they found a sofa-sized fire
in one of the waste bays.
But, this arguably small fire would,
within seconds of discovery, begin
spreading.
The smoke being pushed off site was
heading towards the surrounding
residential community.
Faced with an unfolding chemical
disaster, the fire chief of the
department ordered an evacuation of some
3,300 residences, totaling around 17,000
people. The town's reverse 911 system
was activated. This would contact every
number in any selected area and play a
pre-recorded message. This would tell
them to get out of dodge or do a
barricade in your home job.
At 10:12 p.m., the fire department
recalled all staff both on and off duty
and the volunteer contingent. This was
in total roughly 54 personnel to hand.
As you see in these photos, the fire was
now absolutely immense.
Any available first responders went
door-to-door warning residents of the
disaster.
Over the next half an hour or so, the
firefighters incident command post would
move multiple times to keep out of the
plume of toxic smoke as it was blown
around in the breeze.
The local railway line would also be
shut down as well due to the track
intercepting the plume area.
The firefighters did not attempt to
actually tackle the flames as the
contents of the building was not
completely known. Instead, the plan was
to let it burn and hopefully run out of
fuel. This method was the reason for the
evacuation order. Over the night, the
fire would gradually weaken the building
holding the chemicals.
Throughout the night, the roof of the
building would collapse onto the burning
contents.
By the morning, the fire had burned down
to a more manageable amount, which
allowed the firefighters to start
dousing the fire with water.
The last of the fires was extinguished
by 1:00 a.m. on the 7th of October, and
that was the Saturday. However, although
sans fire, there was another issue for
the site. That was the lovely water that
had been splashing around had mixed with
the chemicals creating a potentially
toxic water runoff.
The EPA would respond to the disaster
and would undertake both ground and
airborne monitoring of the site and
surrounding areas. In addition to EQ
also contracting with a company
specializing in environmental
monitoring.
By a couple of weeks later, the general
consensus was that little to no offsite
contamination was present.
Everyone around Apex
was lucky. Very lucky. Thankfully, there
were no fatalities, which means I can
hit the no one died button. However, 30
civilians sought medical treatment for
respiratory distress and skin
irritation, in addition to 12 police
officers and one firefighter who would
also seek treatment.
The symptoms experienced were reported
to be very similar to exposure to tear
gas.
I should say about the people that were
evacuated, they were only really
evacuated for a few hours as they were
allowed to return to their homes on the
6th of October.
The investigation.
The ones that would dig into the
disaster would be the Chemical Safety
Bureau,
as well as FEMA and the EPA. They would
also do some picking over the instance
for their respective departments. First
of all, I'm going to say that the
definitive start to the fire was never
actually found out. Now, the CSB would
find something in the ruins that had
caused the catastrophic fire before.
Remember the ValuJet crash I covered a
few years ago? Well, these things,
aviation oxidizers, would prove to be a
significant part of the disaster. They
used for the oxygen that you breathe
through when those yellow masks drop
down when you're having a bad day on an
airliner flight.
Well, these things are prone to going
off when exposed to heat due to the
small explosive contained within the
device, which is used to start the
oxygen producing chemical reaction.
Either [snorts] one of these started,
which could have generated more than
enough heat to start a fire,
or another fire source set the oxygen
generators off. But regardless, when we
look at the fire triangle, having oxygen
generators producing oxygen in a fire
situation is only going to make things
worse.
Now, throw into all of that the hundreds
of 55-gallon chemical drums, then you've
got one big old evening building
bonfire.
It will come out that the EQ site didn't
have any kind of fire detection or
suppression in the chemical storage
building.
Let alone any type of barriers to limit
the spread of fire.
Clearly, the EQ site wasn't fit for
purpose, and it would show in a lawsuit
filed against the company, which would
hold a settlement just shy of $8
million. So, that's
So, that's my video on the EQ chemical
disaster in the town of Apex. It's going
to be a one on my scale. This is what
I've got for my root cause analysis
card. Do you agree? Let me know in the
comments below.
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>> Mhm.
Ask follow-up questions or revisit key timestamps.
This video details the 2006 industrial fire at a hazardous waste facility operated by the Environmental Quality Company in Apex, North Carolina. The fire, which began late at night and caused the evacuation of 17,000 residents due to toxic smoke, was exacerbated by the presence of oxygen generators and the facility's lack of fire suppression systems. Fortunately, no fatalities occurred, though many sought medical treatment. The investigation concluded that improper storage of reactive materials and inadequate safety measures were key factors in the disaster.
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