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Why Icebreakers are So Expensive

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Why Icebreakers are So Expensive

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257 segments

0:02

Building a giant floating city like a

0:04

modern luxury cruise ship will cost a

0:06

company about $1 billion.

0:08

Building a highly advanced, heavily

0:10

armed warship for the Navy will cost

0:12

roughly $2 billion.

0:14

But what does it cost to build a huge

0:16

block of raw steel that is designed

0:18

specifically to survive some of the

0:20

harshest, coldest, and most violently

0:22

unfriendly environments on planet Earth?

0:25

Today, we are going to look closely at

0:27

the extreme engineering, the rising

0:28

costs, and the intense global [music]

0:30

politics of the heavy icebreaker. We

0:33

will also look at why the United States

0:35

is currently facing a huge 60% cost

0:38

increase to build its newest fleet.

0:39

[music] And finally, we will see how

0:41

Russia has used its own fleet of giant

0:44

nuclear-powered ships to effectively

0:45

[music]

0:46

take over the future of worldwide trade

0:48

in the frozen north. Sea ice is not like

0:51

the simple ice cubes that you have in

0:52

your kitchen freezer. In the far north,

0:55

the Arctic sea ice is constantly

0:56

shifting.

0:58

First-year ice, which is ice that just

1:00

froze during the recent winter, might be

1:02

a few feet thick. But there is also

1:04

something called multi-year ice. This is

1:07

ice that has survived more than a few

1:09

summer melting seasons without

1:10

disappearing. Over time, this older ice

1:13

gets packed down tightly, loses its

1:15

salt, and hardens until it is almost as

1:18

tough as solid concrete. This kind of

1:20

ice can easily reach thicknesses of 10

1:22

to 15 ft.

1:24

Building a ship that can cross a sea of

1:26

ice requires a completely different way

1:28

of thinking compared to building a

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normal ship. Most people assume that an

1:32

icebreaker works just like a snowplow on

1:34

the front of a truck. They think it uses

1:36

a sharp, reinforced front end to slice

1:38

through the frozen sea horizontally,

1:40

pushing the ice to the left and to the

1:42

right as it moves forward. But this is

1:44

not true. If a ship captain tried to

1:46

drive straight through 10 ft of solid

1:49

old Arctic ice with a sharp front, the

1:51

crash would stop the ship completely

1:53

dead.

1:54

Instead of cutting the ice, an

1:56

icebreaker is designed to crush the ice.

1:58

Unlike a normal ship that has a sharp,

2:00

knife-like front called the bow, a heavy

2:03

ice breaker features a blunt, rounded,

2:05

spoon-shaped bow. When the ship comes to

2:08

a thick sheet of ice, it does not try to

2:10

push straight through it. Instead, it

2:12

uses its massive forward speed and its

2:14

specially shaped front to physically

2:16

flight up and over the edge of the ice.

2:19

Once the front of the ship is resting on

2:20

top of the ice sheet, gravity takes

2:22

over. The ship uses its own massive

2:25

weight, which is often tens of thousands

2:27

of tons, to press down hard on the

2:29

frozen surface.

2:30

Ice is incredibly strong when you

2:32

squeeze it from the sides, but it is

2:34

actually quite weak when you bend it

2:35

downward. The enormous weight of the

2:37

ship snaps the ice from above, breaking

2:40

it into giant pieces that are pushed

2:42

aside and slide safely underneath the

2:44

boat. However, the science of crushing

2:47

ice like this requires very special

2:49

materials. Normal steel used in everyday

2:51

shipbuilding becomes very brittle and

2:53

fragile when the temperature drops to

2:55

50° below zero. If it gets hit hard

2:58

enough in that freezing weather, normal

3:00

steel will shatter into pieces just like

3:02

glass. Because of this, heavy ice

3:04

breakers must be built with highly

3:06

specialized steel that is designed

3:08

specifically for low temperatures. The

3:10

sides of the ship that constantly scrape

3:12

against the ice can be covered in armor

3:14

plating that is more than 2 in [music]

3:16

thick. Inside the ship, there's a very

3:18

dense frame of thick steel ribs to

3:20

absorb the terrible shock of constantly

3:23

crashing into ice.

3:24

Ice is also remarkably sticky.

3:26

>> [music]

3:27

>> The friction caused by 30,000 tons of

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steel grinding against a frozen ocean is

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enormous. [music]

3:33

To prevent the ship from getting stuck

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in the ice like a cork stuck in a

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bottle, engineers use some very clever

3:38

tricks. First, the outside of the ship

3:41

is painted with a special ultra-slippery

3:43

[music] paint. Second, many modern ice

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breakers use high-pressure air bubbler

3:47

systems.

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>> [music]

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>> Giant air pumps blow highly pressurized

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air out of holes near the bottom of the

3:52

ship. As these [music] huge air bubbles

3:55

rush up to the top, they create a

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slippery layer of moving water and air

3:59

between the steel and the ice, allowing

4:01

the ship to slide forward easily.

4:03

>> [music]

4:03

>> If the ship does get wedged tightly in

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the ice and cannot move forward or

4:06

backward, it has advanced water tanks

4:08

hidden inside.

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>> [music]

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>> Powerful pumps can quickly move hundreds

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of tons of heavy water from tanks on the

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left side of the ship to tanks on the

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right side and then back again. This

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heavy rapid shifting of water forces

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[music] the entire massive ship to

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violently rock back and forth,

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physically shaking itself free from the

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ice's grip.

4:27

To drive a giant heavy ship up on a slab

4:30

of concrete hard ice, you need pure

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massive power. You do not need top

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speed, you need turning power, which

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engineers called torque.

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>> [music]

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>> Heavy icebreakers use massive diesel

4:40

engines or even nuclear reactors, but

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these engines do not turn the propellers

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directly. Instead, they act like giant

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generators to create electricity. This

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electricity powers massive electric

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motors that actually turn the

4:53

propellers. This is very important

4:55

because an electric motor can provide

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its maximum pushing power even when it

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is turning very slowly or standing

5:01

still. If a normal diesel engine

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propeller hits a giant block of

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underwater ice, the engine might stall

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and turn off or the metal shaft might

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snap in half, but an electric motor

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simply keeps pushing with unstoppable

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force until the ice is chewed to pieces.

5:16

When you put all of these things

5:17

together, the special cold weather

5:19

steel, the unique spoon shape, the air

5:22

bubbles, the water tanks, and the

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massive electric power, [music]

5:25

you get a machine that very few

5:27

countries in the world have the money or

5:28

the skills to build.

5:30

The United States is currently learning

5:32

how painful and expensive it is to build

5:34

these [music] ships. For many years, the

5:36

US Coast Guard has relied on a very old

5:38

and very small group of icebreakers.

5:40

Their only [music] working heavy

5:42

icebreaker is called the Polar Star and

5:44

it was finished way back in 1976.

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That means the United States hasn't

5:48

built a brand new heavy icebreaker from

5:50

scratch in nearly 50 years. To fix this

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dangerous problem, the US government

5:55

started a program to build three brand

5:57

new heavy icebreakers. In 2019, they

6:00

thought this would cost about 3.2

6:02

billion dollars. But a new report

6:04

released in August 2024 from the

6:06

government brought bad news. The cost to

6:08

build these three new ships is expected

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to jump by 60%. Experts now think the

6:13

program will cost roughly 5.1 billion

6:16

dollars.

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Why did the price go up so much? Mostly,

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it's because America forgot how to build

6:21

them. Predicting the cost of a highly

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specialized ship you haven't built in

6:25

decades is almost impossible. The

6:27

builders had to deal with huge price

6:29

increases for materials, changing

6:31

designs, and a lack of experienced

6:33

workers who know how to work with this

6:34

special steel. The report also noted

6:37

that simply paying for gas, regular

6:39

repairs, and the sailors to run these

6:41

three ships over their lifetime will

6:42

cost taxpayers another 12.4 billion

6:45

dollars.

6:46

Because they're struggling so much, the

6:48

United States recently signed a special

6:50

agreement called the Ice Pact with

6:52

Canada and Finland to share knowledge

6:54

and help each other build icebreakers

6:55

faster.

6:56

While the United States is struggling to

6:58

build just three of these ships, Russia

7:00

currently operates a massive fleet of

7:02

over 40 icebreakers. Most importantly,

7:05

Russia is the only country on Earth that

7:07

operates a fleet of nuclear-powered

7:09

icebreakers.

7:10

To Russia, the Arctic is not just an

7:12

empty frozen wasteland. It's a national

7:15

highway. The Russian economy makes a lot

7:17

of its money by selling energy,

7:19

specifically liquid natural gas and oil

7:21

that they pull out of the freezing

7:22

northern lands. Without a way to

7:24

transport these valuable resources

7:26

across the frozen ocean all year long,

7:29

billions of dollars would be permanently

7:30

trapped behind a wall of ice.

7:33

By using nuclear power, Russian

7:35

icebreakers can sail almost forever

7:36

without running out of fuel. A nuclear

7:39

icebreaker can drive straight into the

7:40

darkest, coldest depths of the Arctic

7:42

winter and relentlessly smash through

7:45

ice for months at a time without ever

7:46

stopping. This massive nuclear fleet

7:49

gives Russia total control over what is

7:51

called the Northern Sea Route. This is a

7:53

special shortcut across the top of the

7:55

world. Cargo ships can save a huge

7:57

amount of time, up to 40% traveling

8:00

between Europe and Asia by taking this

8:02

northern shortcut instead of going way

8:04

down south through the usual canals. But

8:06

you can't travel this dangerous icy

8:08

route safely without an icebreaker to

8:10

protect you and clear the path. Because

8:12

Russia owns the waters around this route

8:14

and because they own the only fleet

8:16

capable of keeping the ice cleared all

8:17

year, they act like a giant toll booth.

8:20

If any country or company wants to use

8:22

the shortcut to save time and money,

8:24

they have to pay Russia a large fee to

8:26

lead the way safely.

8:28

So, now you know why the world need

8:29

these icebreakers. Thanks for watching

8:31

and see you in the next video.

Interactive Summary

This video explores the complex engineering behind heavy icebreakers, highlighting how they differ from conventional ships by crushing ice with their weight rather than cutting it. It also discusses the United States' struggle to modernize its aging icebreaker fleet, including significant cost overruns, and compares this to Russia's dominant nuclear-powered fleet, which effectively controls the strategically important Northern Sea Route.

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