Why Icebreakers are So Expensive
257 segments
Building a giant floating city like a
modern luxury cruise ship will cost a
company about $1 billion.
Building a highly advanced, heavily
armed warship for the Navy will cost
roughly $2 billion.
But what does it cost to build a huge
block of raw steel that is designed
specifically to survive some of the
harshest, coldest, and most violently
unfriendly environments on planet Earth?
Today, we are going to look closely at
the extreme engineering, the rising
costs, and the intense global [music]
politics of the heavy icebreaker. We
will also look at why the United States
is currently facing a huge 60% cost
increase to build its newest fleet.
[music] And finally, we will see how
Russia has used its own fleet of giant
nuclear-powered ships to effectively
[music]
take over the future of worldwide trade
in the frozen north. Sea ice is not like
the simple ice cubes that you have in
your kitchen freezer. In the far north,
the Arctic sea ice is constantly
shifting.
First-year ice, which is ice that just
froze during the recent winter, might be
a few feet thick. But there is also
something called multi-year ice. This is
ice that has survived more than a few
summer melting seasons without
disappearing. Over time, this older ice
gets packed down tightly, loses its
salt, and hardens until it is almost as
tough as solid concrete. This kind of
ice can easily reach thicknesses of 10
to 15 ft.
Building a ship that can cross a sea of
ice requires a completely different way
of thinking compared to building a
normal ship. Most people assume that an
icebreaker works just like a snowplow on
the front of a truck. They think it uses
a sharp, reinforced front end to slice
through the frozen sea horizontally,
pushing the ice to the left and to the
right as it moves forward. But this is
not true. If a ship captain tried to
drive straight through 10 ft of solid
old Arctic ice with a sharp front, the
crash would stop the ship completely
dead.
Instead of cutting the ice, an
icebreaker is designed to crush the ice.
Unlike a normal ship that has a sharp,
knife-like front called the bow, a heavy
ice breaker features a blunt, rounded,
spoon-shaped bow. When the ship comes to
a thick sheet of ice, it does not try to
push straight through it. Instead, it
uses its massive forward speed and its
specially shaped front to physically
flight up and over the edge of the ice.
Once the front of the ship is resting on
top of the ice sheet, gravity takes
over. The ship uses its own massive
weight, which is often tens of thousands
of tons, to press down hard on the
frozen surface.
Ice is incredibly strong when you
squeeze it from the sides, but it is
actually quite weak when you bend it
downward. The enormous weight of the
ship snaps the ice from above, breaking
it into giant pieces that are pushed
aside and slide safely underneath the
boat. However, the science of crushing
ice like this requires very special
materials. Normal steel used in everyday
shipbuilding becomes very brittle and
fragile when the temperature drops to
50° below zero. If it gets hit hard
enough in that freezing weather, normal
steel will shatter into pieces just like
glass. Because of this, heavy ice
breakers must be built with highly
specialized steel that is designed
specifically for low temperatures. The
sides of the ship that constantly scrape
against the ice can be covered in armor
plating that is more than 2 in [music]
thick. Inside the ship, there's a very
dense frame of thick steel ribs to
absorb the terrible shock of constantly
crashing into ice.
Ice is also remarkably sticky.
>> [music]
>> The friction caused by 30,000 tons of
steel grinding against a frozen ocean is
enormous. [music]
To prevent the ship from getting stuck
in the ice like a cork stuck in a
bottle, engineers use some very clever
tricks. First, the outside of the ship
is painted with a special ultra-slippery
[music] paint. Second, many modern ice
breakers use high-pressure air bubbler
systems.
>> [music]
>> Giant air pumps blow highly pressurized
air out of holes near the bottom of the
ship. As these [music] huge air bubbles
rush up to the top, they create a
slippery layer of moving water and air
between the steel and the ice, allowing
the ship to slide forward easily.
>> [music]
>> If the ship does get wedged tightly in
the ice and cannot move forward or
backward, it has advanced water tanks
hidden inside.
>> [music]
>> Powerful pumps can quickly move hundreds
of tons of heavy water from tanks on the
left side of the ship to tanks on the
right side and then back again. This
heavy rapid shifting of water forces
[music] the entire massive ship to
violently rock back and forth,
physically shaking itself free from the
ice's grip.
To drive a giant heavy ship up on a slab
of concrete hard ice, you need pure
massive power. You do not need top
speed, you need turning power, which
engineers called torque.
>> [music]
>> Heavy icebreakers use massive diesel
engines or even nuclear reactors, but
these engines do not turn the propellers
directly. Instead, they act like giant
generators to create electricity. This
electricity powers massive electric
motors that actually turn the
propellers. This is very important
because an electric motor can provide
its maximum pushing power even when it
is turning very slowly or standing
still. If a normal diesel engine
propeller hits a giant block of
underwater ice, the engine might stall
and turn off or the metal shaft might
snap in half, but an electric motor
simply keeps pushing with unstoppable
force until the ice is chewed to pieces.
When you put all of these things
together, the special cold weather
steel, the unique spoon shape, the air
bubbles, the water tanks, and the
massive electric power, [music]
you get a machine that very few
countries in the world have the money or
the skills to build.
The United States is currently learning
how painful and expensive it is to build
these [music] ships. For many years, the
US Coast Guard has relied on a very old
and very small group of icebreakers.
Their only [music] working heavy
icebreaker is called the Polar Star and
it was finished way back in 1976.
That means the United States hasn't
built a brand new heavy icebreaker from
scratch in nearly 50 years. To fix this
dangerous problem, the US government
started a program to build three brand
new heavy icebreakers. In 2019, they
thought this would cost about 3.2
billion dollars. But a new report
released in August 2024 from the
government brought bad news. The cost to
build these three new ships is expected
to jump by 60%. Experts now think the
program will cost roughly 5.1 billion
dollars.
Why did the price go up so much? Mostly,
it's because America forgot how to build
them. Predicting the cost of a highly
specialized ship you haven't built in
decades is almost impossible. The
builders had to deal with huge price
increases for materials, changing
designs, and a lack of experienced
workers who know how to work with this
special steel. The report also noted
that simply paying for gas, regular
repairs, and the sailors to run these
three ships over their lifetime will
cost taxpayers another 12.4 billion
dollars.
Because they're struggling so much, the
United States recently signed a special
agreement called the Ice Pact with
Canada and Finland to share knowledge
and help each other build icebreakers
faster.
While the United States is struggling to
build just three of these ships, Russia
currently operates a massive fleet of
over 40 icebreakers. Most importantly,
Russia is the only country on Earth that
operates a fleet of nuclear-powered
icebreakers.
To Russia, the Arctic is not just an
empty frozen wasteland. It's a national
highway. The Russian economy makes a lot
of its money by selling energy,
specifically liquid natural gas and oil
that they pull out of the freezing
northern lands. Without a way to
transport these valuable resources
across the frozen ocean all year long,
billions of dollars would be permanently
trapped behind a wall of ice.
By using nuclear power, Russian
icebreakers can sail almost forever
without running out of fuel. A nuclear
icebreaker can drive straight into the
darkest, coldest depths of the Arctic
winter and relentlessly smash through
ice for months at a time without ever
stopping. This massive nuclear fleet
gives Russia total control over what is
called the Northern Sea Route. This is a
special shortcut across the top of the
world. Cargo ships can save a huge
amount of time, up to 40% traveling
between Europe and Asia by taking this
northern shortcut instead of going way
down south through the usual canals. But
you can't travel this dangerous icy
route safely without an icebreaker to
protect you and clear the path. Because
Russia owns the waters around this route
and because they own the only fleet
capable of keeping the ice cleared all
year, they act like a giant toll booth.
If any country or company wants to use
the shortcut to save time and money,
they have to pay Russia a large fee to
lead the way safely.
So, now you know why the world need
these icebreakers. Thanks for watching
and see you in the next video.
Ask follow-up questions or revisit key timestamps.
This video explores the complex engineering behind heavy icebreakers, highlighting how they differ from conventional ships by crushing ice with their weight rather than cutting it. It also discusses the United States' struggle to modernize its aging icebreaker fleet, including significant cost overruns, and compares this to Russia's dominant nuclear-powered fleet, which effectively controls the strategically important Northern Sea Route.
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